[HCr22] Heating circuit, precontrol

Plant example HCr22 is a heating circuit for precontrol.

Functions

Plant diagram

Components

Components and functions

Components and functions of the plant example:

Component

Function

BACnet object

Scheduler program

Switches the plant to operating mode: Off | On

It can also specify operation at a reduced flow temperature setpoint.

[MSchedule] Scheduler

Operating mode switch

Switches the plant to: Auto | Off | On

[MI] Operating mode switch

 

Manual operating mode selection

Switches the plant to: Auto | Off | On

[MCnfVal] Manual operating mode selection

 

Present operating mode

Reports the present operating mode: Off | On

Plant operating modes and control sequence

[MCalcVal] Present operating mode

 

Reason for present operating mode

Reports the reason for the present operating mode: Exception | Operating mode switch | Manual operating mode selection | Heating limit | Heat request | Scheduler

[MCalcVal] Reason for present operating mode

 

Demand

Reports demand to heat generation: No | Yes

[BCalcVal] Demand

Sensor for outside temperature

Measures outside temperature.

[AI] Outside air temperature

 

Heating curve

Outside temperature-controlled flow temperature control is implemented with function block CHAR_LIN.

[CHAR_LIN] Characteristics with linearization

 

 

Reduction in flow temperature setpoint

Reduces the flow temperature setpoint downward along a linear shift.

[ACnfVal] Setpoint reduction

Overtemperature detector

Monitors the flow temperature.

At a high temperature, the mixing valve switches to bypass and keeps the pump switched on, for example, for 10 minutes. The plant then switches off.

[BI] Overtemperature detector

Flow temperature sensor

Measures the flow temperature.

[AI] Flow temperature

Pump

Pump (Folder)

Command

Switches on/off the pump as needed.

> [BO] Command

Fault message

Reports faults.

Switches the plant off.

> [BI] Fault

Pump run when the outside air temperature is low

Pump always operates at low outside temperatures (frost protection).

 

Kick function (pump kick)

Prevents the pump from seizing during long idle periods.

[KICKFNCT] Kick function

 

Return temperature sensor

Measures the return temperature.

[AI] Return temperature

Mixing valve

Mixes the required amount of water from return to flow to achieve the desired flow temperature.

Valve (Folder)

Temperature controller

Controls the flow temperature.

> [Controller] Temperature controller

Positioning

0% = Bypass

100% = Through-port

> [AO] Position

Functions and diagrams

Plant example HCr22 is a heating circuit for precontrol. HCr22 can be used as a simplified heating circuit for radiators (with a linear heating curve, a setback defined by a scheduler and without room sensor).

Outside temperature

The outside temperature [TOa] is used unfiltered and filtered. Two different attenuated signals result from the filtering.

Signal name

Description

Filter constant

Use

TOa

Outside temperature

Unfiltered

  • Pump run when the outside air temperature is low
  • Heating curve
  • OSSC

TOaEff

Effective outside air temperature

1h

  • Heating curve
  • Heating limit

TOaBldg

Outside temperature, strongly filtered

50h (Building constant)

  • Heating limit

Function heating limit

Both filtered outside temperatures are considered.

The plant is enabled for automatic mode, e.g. by the scheduler, if both filtered outside temperatures are below the value from [HtgLm]. The plant is not enabled for automatic mode if one of the two values exceeds the value from [HtgLm].

BACnet objects

Name

Description

Object type

Default value

HtgLm

Heating limit

ACnfVal

15 [°C]

Gather heat requests

The heat request can be gathered from different consumers. Binary demand messages and analog demand setpoints can be collected.

The program receives an input block of type R_B that can be linked to a binary demand message via BACnet and an input block of type R_A for an analog demand setpoint.
[R_B] Read binary
[R_A] Read analog

Additional demand signals can be connected in parallel: Binary to an OR and analog to a MAX block.

Flow temperature control

The setpoint for flow temperature is the maximum from the setpoints from heat requests (SpHReqX) and the flow setpoint calculated using a linear heating curve.

Key

Hreq(1), Hreq(2)

Heating request

SpHReq

Setpoint for heating request

PrSpTFl

Present flow temperature setpoint

TCtr

Temperature controller

BACnet objects

Name

Description

Object type

Default value

PrSpTFl

Present flow temperature setpoint

ACnfVal

45 [°C]

SpTFlDs

Flow temperature setpoint for design outside temperature

ACnfVal

30 [°C]

SpTFlHi

Flow temperature setpoint for high outside temperature

ACnfVal

30 [°C]

TOaDsgn

Design outside temperature

ACnfVal

-11 [°C]

TOaHi

Outside temperature high

ACnfVal

15 [°C]

The scheduler [MSchedule] specifies a certain operating mode and can also specify operation at a reduced flow temperature setpoint (Off, On, Reduced).

During operation at a reduced flow temperature setpoint, the value from [SpRdc] is subtracted from the setpoint as calculated by the heating curve.

BACnet objects

Name

Description

Object type

Default value

SpRdc

Setpoint reduction

ACnfVal

10 [K]

Vlv'TCtr

Temperature controller

Controls the flow temperature.

Controller

N/A

The temperature controller acts as a PI controller (PID with derivative action time Tv=0) and compares the temperature setpoint [PrSpTFl] against the flow temperature [TFl] and calculates the valve position [Pos] on the output.

The following controller variables are preset:
- Controller gain: 2.5 [%/K]
- Integral action time Tn: 120 [s]

If plant power must be reduced, e.g. during charging of the hot water storage tank, connect input [YCtrMax] of the temperature controller to a limitation signal, e.g. via BACnet.

Plant operating modes and control sequence

Plant operating modes:

  • Off (1)
  • On (2)

The operating modes are reported on [MCalcVal] object 'Present operating mode'.

At the same time, the reason for the present operating mode is reported to another [MCalcVal] object:

  • Exception (1)
  • Operating mode switch (2), resulting from an active (not equal to Auto) operating mode switch
  • Manual operating mode selection (3), resulting from an active (not equal to Auto) manual operating mode selection
  • Heating limit (4)
  • Heat request (5)
  • Scheduler (6), resulting from an active scheduler

There is a normal mode and local exception mode.

Normal operation

Sources for normal mode:

  • [MI] Operating mode switch
  • [MCnfVal] Manual operating mode selection
  • Heating limit
  • Heat request
  • [MSchedule] Scheduler

In normal mode, components are simultaneously switched on and off as per the operating mode.

Exception mode

Sources for exception mode:

  • Pump fault
  • Overtemperature detector

In exception mode, all outputs are switched off directly at priority 5 (the mixing valve is switched to bypass) and the present operating mode is set to 'Off'.

Local exception mode (special case for overtemperature detector)

The pump remains on, for example, for 10 minutes if the overtemperature detector is triggered. The pump is then switched off. The outputs [AO] valve position and [BO] pump command are switched at priority 4.

info

The overrun described above may need to be adapted in the program depending on the application and installation. For example, it may have to be set to 0 for floor heating.

Start-up control and alarm handling

Start-up control (nested chart SttUpAlmHdl)

The following functionality is available for an automatic startup of the plant, e.g. after a loss of power and return of power:

  1. Fixed switch-on delay (can be set on input pin [DlySttUp])
  2. The plant remains off to ensure communications are reliable and cross-check references are triggered. 'Exception' is reported as the reason for the present operating mode.
  3. Automatic acknowledge (2x) of possible pending alarms during a fixed switch-on delay.
  4. Additional adjustable delay for staged plant ramp-up (can be set on input pin [DlyOn])

Alarm handling (nested chart SttUpAlmHdl)

The state of events on the plant is acquired by BACnet object 'Plant state'. The state is mapped on function block CMN_EVT.
[CMN_EVT] Common event

The following functions are available:

  1. Automatic acknowledge (2x) after startup
  2. Alarm acknowledgement with a value object
  3. Alarm indication:
    - For pending alarms On
    - For unprocessed alarms flashing
  4. Ability to connect the acknowledge button [BI]
  5. Ability to connect to an alarm indication [BO], e.g. an alarm lamp through an output block [BO]
  6. Ability to connect to other alarm handling functions on other plants, e.g. acknowledge button and alarm indication for multiple plants in the same control cabinet

Startup function and alarm handling for flat plants

I/O data points

Name

Description

Type

Signal/connection

State text

Engineering unit

OpModSwi

Operating mode switch

MI

N/A

Auto | Off | On

N/A

TOa

Outside temperature

AI

LG-Ni1000

N/A

-70...70 [°C]

TFl

Flow temperature

Alarm function: Basic (Notification class 8)

Limit high 90 [°C]; limit low 4 [°C]

Time deviation: 30 [s]

AI

LG-Ni1000

N/A

0...100 [°C]

TRt

Return temperature

Alarm function: Basic (Notification class 8)

Limit high 90 [°C]; limit low 4 [°C]

Time deviation: 30 [s]

AI

LG-Ni1000

N/A

0...100 [°C]

OvrTDet

Overtemperature detector

Alarm function: Basic (Notification class 8)

Reference value: Tripped

Time deviation: 0 [s]

BI

NO contact

Normal | Tripped

N/A

Vlv-Pos

Valve position

AO

0...10V

N/A

0...100 [%]

Pu'Cmd

Pump command

BO

NO contact

Off | On

N/A

Pu'Flt

Pump fault

Alarm function: Extended (Notification class 7)

Reference value: Tripped

Time deviation: 0 [s]

BI

NO contact

Normal | Tripped

N/A