[HCcr21] Heating/cooling circuit, precontrol, changeover for heating or cooling

Plant example HCCr21 is a heating/cooling circuit for precontrol.

Functions

Plant diagram

Components

Components and functions

Components and functions of the plant example:

Component

Function

BACnet object

Scheduler program

Switches the plant to operating mode: Off | On

[MSchedule] Scheduler

Operating mode switch

Switches the plant to: Auto | Off | On

[MI] Operating mode switch

 

Manual operating mode selection

Switches the plant to: Auto | Off | On

[MCnfVal] Manual operating mode selection

 

Present operating mode

Reports the present operating mode: Off | On

Plant operating modes and control sequence

[MCalcVal] Present operating mode

 

Reason for present operating mode

Reports the reason for the present operating mode: Exception | Operating mode switch | Manual operating mode selection | Heating request | Cooling request | Scheduler

[MCalcVal] Reason for present operating mode

 

Demand

Reports demand to heat generation: No | Yes

Reports demand to cooling generation: No | Yes

[BCalcVal] Heating demand

[BCalcVal] Cooling demand

Sensor for outside temperature

Measures outside temperature.

[AI] Outside air temperature

Overtemperature detector

Monitors the flow temperature.

At a high temperature, the mixing valve switches to bypass and keeps the pump switched on, for example, for 10 minutes. The plant then switches off.

[BI] Overtemperature detector

Flow temperature sensor

Measures the flow temperature.

[AI] Flow temperature

Pump

Pump (Folder)

Command

Switches on/off the pump as needed.

> [BO] Command

Fault message

Reports faults.

Switches the plant off.

> [BI] Fault

Pump run when the outside air temperature is low

Pump always operates at low outside temperatures (frost protection).

 

Kick function (pump kick)

Prevents the pump from seizing during long idle periods.

[KICKFNCT] Kick function

 

Return temperature sensor

Measures the return temperature.

[AI] Return temperature

Mixing valve

Mixes the required amount of water from return to flow to achieve the desired flow temperature.

Valve (Folder)

Temperature controller

Controls the flow temperature.

> [Controller] Temperature controller for heating

> [Controller] Temperature controller for cooling

Positioning

0% = Bypass

100% = Through-port

> [AO] Position

Heating/cooling changeover

Heating/cooling changeover (Folder)

[BCalcVal] Heating/cooling state

Switch heating/cooling

Switches the plant to: Auto | Heating | Cooling

[MI] Switch heating/cooling

Manual heating/cooling selection

Switches the plant to: Auto | Heating | Cooling

[MCnfVal] Manual heating/cooling selection

Changeover point to cooling

Switches the plant to cooling if the set outside temperature is exceeded.

[ACnfcVal] Changeover point to cooling

Changeover valve in flow

Changeover valve flow (Subfolder)

Connects plant flow to the flow from heating or cooling distribution.

[BO] Command

Changeover valve in return

Changeover valve return (Subfolder)

Connects plant return to the return from heating or cooling distribution.

[BO] Command

Functions and diagrams

Plant example HCCr21 is a heating/cooling circuit for precontrol and with changeover heating/cooling.

Outside temperature

The outside temperature [TOa] can be unfiltered and filtered.

Signal name

Description

Filter constant

Use

TOa

Outside temperature

Unfiltered

Pump run when the outside air temperature is low

TOaEff

Effective outside air temperature

1h

Changeover point to cooling

Function changeover heating/cooling

Changeover is based on three criteria that are prioritized in this sequence:

  1. Manual selection (Switch heating/cooling or manual selection heating/cooling)
  2. External changeover signal (is read using an input block of type R_B (HCReq))
  3. By outside temperature (using the adjustable changeover point to cooling)

The result is mapped as heating/cooling state. Both changeover valves are changed over accordingly.

The plant is stop for the runtime of the changeover valves during changeover.

BACnet objects

Name

Description

Object type

Default value

ChovrPtToC

Changeover point to cooling

ACnfVal

20 [°C]

HCSta

Heating state/cooling state

BCalcVal

 

Collection of heat requests

The heat request can be gathered from different consumers. Binary demand messages and analog demand setpoints can be collected.

The program receives an input block of type R_B (HReq(1)) that can be linked to a binary demand message via BACnet and an input block of type R_A (SpHReq(1)) for an analog demand setpoint.
[R_B] Read binary
[R_A] Read analog

Additional demand signals can be connected in parallel: Binary to an OR and analog to a MAX block.

Collects cooling requests

The cooling demand can be gathered from different consumers. Binary demand messages and analog demand setpoints can be collected.

The program receives an input block of type R_B (CReq(1)) that can be linked to a binary demand message via BACnet , and an input block of type R_A (SpCReq(1)) for an analog demand setpoint.

Additional demand signals can be connected in parallel: Binary to an OR and analog to a MIN block.

A request that matches the heating/cooling state is processed and switches on the plant.

Controls flow temperature

The plant heating/cooling state determines the flow temperature setpoint and is comprised of the following values:

  • The higher setpoint for heat requests (SpHReqX) and the flow temperature setpoint heating
  • The lower setpoint for cooling requests (SpCReqX) and the flow temperature setpoint cooling

BACnet objects

Name

Description

Object type

Default value

PrSpTFl

Present flow temperature setpoint

ACnfVal

 

SpTFlH

Flow temperature setpoint for heating

ACnfVal

50 [°C]

SpTFlH

Flow temperature setpoint cooling

ACnfVal

10 [°C]

BACnet objects controller

Name

Description

Object type

Default value

Vlv'TCtrH

Temperature controller heating

Controls the flow temperature.

Controller

N/A

The temperature controller acts as a PI controller (PID with derivative action time Tv=0) and compares the temperature setpoint [PrSpTFl] against the flow temperature [TFl] and calculates the valve position [Pos] on the output.

The following controller variables are preset:
- Controller gain: 2.5 [%/K]
- Integral action time Tn: 120 [s]

Vlv'TCtrC

Temperature controller cooling

Controls the flow temperature.

Controller

N/A

The temperature controller acts as a PI controller (PID with derivative action time Tv=0) and compares the temperature setpoint [PrSpTFl] against the flow temperature [TFl] and calculates the valve position [Pos] on the output.

The following controller variables are preset:
- Controller gain: 2.5 [%/K]
- Integral action time Tn: 120 [s]

If plant power must be reduced, e.g. during charging of the hot water storage tank, connect input [YCtrMax] of the temperature controller heating to a limitation signal, e.g. via BACnet.

Plant operating modes and control sequence

Plant operating modes:

  • Off (1)
  • On (2)

The operating modes are reported on [MCalcVal] object 'Present operating mode'.

At the same time, the reason for the present operating mode is reported to another [MCalcVal] object:

  • Exception (1)
  • Operating mode switch (2), resulting from an active (not equal to Auto) operating mode switch
  • Manual operating mode selection (3), resulting from an active (not equal to Auto) manual operating mode selection
  • Heat request (4)
  • Cooling request (5)
  • Scheduler (6), resulting from an active scheduler

There is a normal mode and local exception mode.

Normal operation

Sources for normal mode:

  • [MI] Operating mode switch
  • [MCnfVal] Manual operating mode selection
  • Heat request
  • Cooling demand
  • [MSchedule] Scheduler

In normal mode, components are simultaneously switched on and off as per the operating mode.

Exception mode

Sources for exception mode:

  • Pump fault
  • Overtemperature detector

In exception mode, all outputs are switched off directly at priority 5 (the mixing valve is switched to bypass) and the present operating mode is set to 'Off'.

Local exception mode (special case for overtemperature detector)

The pump remains on, for example, for 10 minutes if the overtemperature detector is triggered. The pump is then switched off. The outputs [AO] valve position and [BO] pump command are switched at priority 4.

info

The overrun described above may need to be adapted in the program depending on the application and installation. For example, it may have to be set to 0 for floor heating.

Start-up control and alarm handling

Start-up control (nested chart SttUpAlmHdl)

The following functionality is available for an automatic startup of the plant, e.g. after a loss of power and return of power:

  1. Fixed switch-on delay (can be set on input pin [DlySttUp])
  2. The plant remains off to ensure communications are reliable and cross-check references are triggered. 'Exception' is reported as the reason for the present operating mode.
  3. Automatic acknowledge (2x) of possible pending alarms during a fixed switch-on delay.
  4. Additional adjustable delay for staged plant ramp-up (can be set on input pin [DlyOn])

Alarm handling (nested chart SttUpAlmHdl)

The state of events on the plant is acquired by BACnet object 'Plant state'. The state is mapped on function block CMN_EVT.
[CMN_EVT] Common event

The following functions are available:

  1. Automatic acknowledge (2x) after startup
  2. Alarm acknowledgement with a value object
  3. Alarm indication:
    - For pending alarms On
    - For unprocessed alarms flashing
  4. Ability to connect the acknowledge button [BI]
  5. Ability to connect to an alarm indication [BO], e.g. an alarm lamp through an output block [BO]
  6. Ability to connect to other alarm handling functions on other plants, e.g. acknowledge button and alarm indication for multiple plants in the same control cabinet

Startup function and alarm handling for flat plants

I/O data points

Name

Description

Type

Signal/connection

State text

Engineering unit

OpModSwi

Operating mode switch

MI

N/A

Auto | Off | On

N/A

HCSwi

Switch heating/cooling

MI

N/A

Auto | Heating | Cooling

N/A

TOa

Outside temperature

AI

LG-Ni1000

N/A

-70...70 [°C]

TFl

Flow temperature

Alarm function: Basic (Notification class 8)

Limit high 90 [°C]; limit low 4 [°C]

Time deviation 30 [s]

AI

LG-Ni1000

N/A

0...100 [°C]

TRt

Return temperature

Alarm function: Basic (Notification class 8)

Limit high 90 [°C]; limit low 4 [°C]

Time deviation: 30 [s]

AI

LG-Ni1000

N/A

0...100 [°C]

OvrTDet

Overtemperature detector

Alarm function: Basic (Notification class 8)

Reference value: Tripped

Time deviation: 0 [s]

BI

NO contact

Normal | Tripped

N/A

Vlv-Pos

Valve position

AO

0...10V

N/A

0...100 [%]

Pu'Cmd

Pump command

BO

NO contact

Off | On

N/A

Pu'Flt

Pump fault

Alarm function: Extended (Notification class 7)

Reference value: Tripped

Time deviation: 0 [s]

BI

NO contact

Normal | Tripped

N/A

VlvChoFl'Cmd

Changeover valve flow command

BO

NO contact

Heating | Cooling

N/A

VlvChoFl'Cmd

Changeover valve return command

BO

NO contact

Heating | Cooling

N/A