[TwnPu21] Twin pump, 1-speed

Program block, name / node subtype: [TwnPu21] Twin pump, 1-speed

Library hierarchy: Universal equipment

Family: Pu

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Diagram

Configurator

info

Program blocks are stored in the library without I/Os. Use the auto-create and auto-connect functions to create I/Os and/or to connect them to the interface blocks, e.g., R_A, CMD_B. Alternatively, take the I/Os from the folder containing the predefined I/Os in the library and/or from the plant and connect them to the interface blocks.

Function

Controls a 1-speed twin pump.

When the twin pump is on, one pump motor is running, and the other one is off. A program logic (function block ROT_8) measures the operating hours of both motors and switches on the motor with fewer operating hours when the pump is switched on.

If one motor has a problem, the program switches to the other motor. Only if both motors have a problem, a calculated value object "Twin pump fault" generates an alarm.

This program block has the following optional functions:

Option: Fault (2xBI)

Reads the fault signal from the pump control unit and generates an alarm.

info

Each motor has a fault signal.

Option: Feedback (2xBI)

Reads the feedback signal, e.g., from a pump control unit, and generates an alarm if feedback is missing when the pump must run.

info

Each motor has a feedback signal.

Option: Flow detector (1xBI)

Reads the signal from a flow detector.

A program logic has two value objects for each motor that go into alarm if no flow is detected when a motor should be running. If one motor starts and no flow is detected, its value object goes into alarm and the logic switches it off and switches on the other motor. If both value objects are in alarm, then the "Twin pump fault" generates an alarm.

info

You can suppress the alarming for the binary input "Flow detector" (property "Suppress event detection" = Yes) to not generate too many alarms.

Option: Kick function

Prevents standstill damage by generating a pulse that starts the pump at a configured time with a defined pulse length after a minimum off time has elapsed.

info

This is configured in the program.

Option: Maintenance switch (2xBI)

Reads the signal from the maintenance switch and generates an alarm. If active, then the outputs of the pump are stopped with very high priority (priority 2).

info

Each motor has a maintenance switch signal.

Mandatory elements

Name

Description

Type

Alarm / Notification class

Trend / Type

Cmd(1)

Command

BO: Binary output

No

Yes, 4

Cmd(2)

Command

BO: Binary output

No

Yes, 4

TwnPuFlt

Twin pump fault

BCalcVal: Binary calculated value

Yes, 4

No

Rot

Rotation

ROT_8: Rotation

N/A

N/A

Optional elements

Name

Description

Type

Alarm / Notification class

Trend / Type

Maintenance switch

MntnSwi(1)

Maintenance switch (1)

BI: Binary input

Yes, 5

No

MntnSwi(2)

Maintenance switch (2)

BI: Binary input

Yes, 5

No

Fault

Flt(1)

Fault (1)

BI: Binary input

Yes, 4/5

No

Flt(2)

Fault (2)

BI: Binary input

Yes, 4/5

No

Feedback

Fb(1)

Feedback (1)

BI: Binary input

Yes, 4

No

Fb(2)

Feedback (2)

BI: Binary input

Yes, 4

No

FlDet

Flow detector

BI: Binary input

Yes, 4

No

Further options

Description

Kick function